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electrical:12v:drop-in_lifepo4 [2022/10/18 12:13]
frater_secessus [myth: you must use DC-DC for alternator charging Li]
electrical:12v:drop-in_lifepo4 [2023/04/01 14:50]
frater_secessus [Why are manufacturer-recommended charging voltages so high?] added walkback
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   * Li batteries are not vulnerable to [[electrical:12v:psoc|partial states of charge]] like Pb.  If anything they //prefer// sitting at PSoC.   * Li batteries are not vulnerable to [[electrical:12v:psoc|partial states of charge]] like Pb.  If anything they //prefer// sitting at PSoC.
   * flat voltage curve - stable voltage over much of its state of charge   * flat voltage curve - stable voltage over much of its state of charge
-  * very little Peukert effect (reduction of capacity at higher discharge rates)+  * very little reduction of capacity at higher discharge rates compared to lead((there is a non-Peukert mechanism that starts to attenuate apparent capacity at very high C rates))
   * much less voltage sag under heavy loads   * much less voltage sag under heavy loads
  
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 ==== Why are manufacturer-recommended charging voltages so high? ==== ==== Why are manufacturer-recommended charging voltages so high? ====
  
-Manufacturers need simple instructions that will still allow the batteries to meet their advertised lifetime and reduce customer support issues. In this scenario higher charging voltages have the following benefits to the seller:+Manufacturers need simple instructions that will still allow the batteries to meet their advertised lifetime and reduce customer support issues. In this scenario higher charging voltages have the following benefits //to the seller//:
    
   * allow use of conventional lead-chemistry battery chargers or "lithium" chargers (reduce customer confusion)   * allow use of conventional lead-chemistry battery chargers or "lithium" chargers (reduce customer confusion)
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       * at higher charging voltages((≥14.0v)) little or no absorption time is required.  "Charge and stop." (simpler for customers)       * at higher charging voltages((≥14.0v)) little or no absorption time is required.  "Charge and stop." (simpler for customers)
   * raise cell voltage so passive top-balancing can occur (customers get to see the vaunted cell balancer feature).   * raise cell voltage so passive top-balancing can occur (customers get to see the vaunted cell balancer feature).
 +
 +But **higher charging voltages are more likely to cause cell imbalance** and behavior that worries new users, like premature disconnect of charging and apparent battery voltage spikes.(("apparent" because the [[electrical:solar:charge_controller|controller]] and [[electrical:12v:battery_monitor|battery monitor]] will report the spike, but since the BMS is disconnected the battery cells do not experience the spike))
 +
 +To walk the battery back down from this precipice we need to lower charging voltage, at least temporarily:
 +
 +  - reduce Absorption ("boost") voltage to 13.8v((13.6v may be required over many days for particularly bad cases)), (3.45Vpc)
 +  - verify that charging completes as expected.  If cell voltages are visible verify their balance is improving.  
 +  - optional:  start moving back up by 0.05v or 0.1v increments if desired, watching as in step 2 above.  Example:  13.8v, then 13.85v, then 13.9v, etc.  **There is little reason to charge >14.0v (3.5Vpc)**.  
 +
 +
  
  
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   - decide whether the charger can charge to mfg specs   - decide whether the charger can charge to mfg specs
  
-Armed with a full understanding, here is one approach to thinking about lead battery charger setpoints:+Armed with a full understanding, here is one approach to thinking about lead battery charger setpoints for lithium banks:
  
   * **Absorption voltage** (Vabs) - whatever charging voltage your battery manufacturer recommends.((see the section on longevity in this article))   * **Absorption voltage** (Vabs) - whatever charging voltage your battery manufacturer recommends.((see the section on longevity in this article))
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   * you already have an [[electrical:12v:alternator|isolator]] installed from a previous Pb bank.  Might as well see if it meets needs "for free".   * you already have an [[electrical:12v:alternator|isolator]] installed from a previous Pb bank.  Might as well see if it meets needs "for free".
-  * even if you have no isolator installed an isolator is much less expensive, costing as little as 1/10th the price of DC-DC. If after testing you do decide to go DC-DC you can carry the isolator as a backup. +  * even if you have no isolator installed an isolator is much less expensive, costing as little as 1/10th the price of DC-DC. If after testing you do decide to go DC-DC you can carry the isolator as a backup. Or daisy-chain the DC-DC behind it for units that use D+ rather than voltage triggering
   * an isolator is likely to charge with more current than smaller (~20A) DC-DC units during shorter drives.((On longer drives the DC-DC will be able to provide higher voltage than the alternator so its current will remain stable while isolator current drops with the voltage delta))     * an isolator is likely to charge with more current than smaller (~20A) DC-DC units during shorter drives.((On longer drives the DC-DC will be able to provide higher voltage than the alternator so its current will remain stable while isolator current drops with the voltage delta))  
   * you want to be able to [[electrical:12v:self-jumpstarting|self-jumpstart]]   * you want to be able to [[electrical:12v:self-jumpstarting|self-jumpstart]]
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 see [[electrical:12v:directcharginglfp#assessing_your_setup_for_direct_alternator_charging|this section]] see [[electrical:12v:directcharginglfp#assessing_your_setup_for_direct_alternator_charging|this section]]
  
-=== but that Victron video===+=== but that Victron video ===
  
-Why would a manufacturer of pricey [[electrical:12v:b2b|DC-DC chargers]] want to publish [[https://www.youtube.com/watch?v=jgoIocPgOug|a video]] of a big LFP pack smoking a car alternator?((7:01))  And why would they turn comments off?  Oh, right.  +Why would a manufacturer of pricey [[electrical:12v:b2b|DC-DC chargers]] want to publish [[https://www.youtube.com/watch?v=jgoIocPgOug|a video]] of a big LFP pack destroying low-output car alternator?((7:01))  And why would they turn comments off?  Oh, right.  
  
 The setup: The setup:
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   * Victron 12v 300Ah Smart LiFePO4, no BMS. ([[https://nomadicsupply.com/product/victron-energy-300ah-12-8v-smart-lifepo4-bluetooth-battery/|website]]).   ~50% DoD at the start of each test.     * Victron 12v 300Ah Smart LiFePO4, no BMS. ([[https://nomadicsupply.com/product/victron-energy-300ah-12-8v-smart-lifepo4-bluetooth-battery/|website]]).   ~50% DoD at the start of each test.  
   * [[https://amzn.to/3woATOe|Victron BMV 712]] to measure current into battery   * [[https://amzn.to/3woATOe|Victron BMV 712]] to measure current into battery
-  * "traditional" alternator (Expom ER-438740,((label visible at 2:51)) used in small vans and passenger cars up to 2.0 liters in Eastern Europe.  Quick googling this is somewhere between a 70A and 90A alternator.  +  * "traditional" alternator (Expom ER-438740,((label visible at 2:51)) used in small vans and passenger cars 2.0 liters in Eastern Europe.  Quick googling this is somewhere between a 70A and 90A alternator.  
   * Balmar alternator ([[https://balmar.net/6-series-alternators/|six series]], with external regulator and optional temperature sensor).  This dual-fan line is available in 70A, 100A, and 120A models.  The 96A cap shown in the monitoring software rules out the 70A model.     * Balmar alternator ([[https://balmar.net/6-series-alternators/|six series]], with external regulator and optional temperature sensor).  This dual-fan line is available in 70A, 100A, and 120A models.  The 96A cap shown in the monitoring software rules out the 70A model.  
  
electrical/12v/drop-in_lifepo4.txt · Last modified: 2024/06/19 19:36 by frater_secessus