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electrical:12v:voltage_sag

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Voltage sag

[Note: this article is written from the standpoint of the solar charge controller. It affects all circuits to some degree and is not limited to solar. – secessus]

In typical installs the charge controller doesn't know the actual battery voltage; it only knows what it sees on its own BATTERY terminals where the wires are connected. Wire sizes, junctions, current, etc, can cause this voltage reading to be inaccurate. Which can throw off charging. Which can affect battery perfornance and/or longevity.

Extreme example: During heavy charging the controller might see 14v instead of the battery's 13v. This 14v → 13v difference is called voltage sag. A similar thing happens in reverse when consuming power. The battery might be 12.5v but an inverter running a big load might “see” 11.5v at its own terminals and shut off.

approaches

do nothing

This is the majority position since most are unaware of the issue, or don't judge it to be important.

beef up the circuit

  run bigger wires to minimize sag

voltage sense wire

  use a separate voltage sensing circuit (just a pair of wires to the battery) for controllers that have this feature.  Since it's not carrying real current it's not thrown off by sag

networked shunt

  use a controller that talks to a shunt at the battery

calibration

  have a voltage calibration setting - sag varies with current so the user might need to figure out average sag in their use case.  
electrical/12v/voltage_sag.1647450707.txt.gz · Last modified: 2022/03/16 13:11 by frater_secessus