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electrical:solar:charge_controller_setpoints

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electrical:solar:charge_controller_setpoints [2017/10/26 21:47]
frater_secessus [load setpoints]
electrical:solar:charge_controller_setpoints [2023/07/21 23:15] (current)
frater_secessus [charging setpoints]
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 ====== Solar charge controller setpoints ====== ====== Solar charge controller setpoints ======
  
-Controller behavior is guided by //setpoints//, or values stored internally.  On simpler controllers the setpoints may not be adjustable.  On others there is a range of values that can be stored.+[[electrical:solar:charge_controller|Solar charge controller]], [[electrical:converter|converter]], and [[electrical:12v:b2b|DC-DC]] charging behavior is guided by //setpoints//, which are settings stored in the controller.  They may or may not be configurable by the user 
 + 
 +The two most important setpoints for battery life and performance are charging voltages:  //Absorption voltage// and **Float voltage**, discussed below 
  
 ===== charging setpoints ===== ===== charging setpoints =====
  
-  * **Float voltage (Vfloat)** - the voltage the battery bank is held at during [[electrical:12v:charging#float_stage|Float]].  Common setpoint in most configurable controllers. +[[electrical:12v:charging|Charging]] setpoints are configured in accordance with the **battery manufacturer's recommendations**.((Learn 'em, live 'em, love'em!))  These recommendations are published in manuals, spec sheets, corporate blogs, etc.  For example, [[https://www.trojanbattery.com/pdf/Trojan_QSG_AGM.pdf|Trojan's recommendations for charging their T-105 AGM batteries]] looks like this:  
-  * **Absorption voltage (Vabs)** - the voltage the battery bank is held at during [[electrical:12v:charging#absorption_stage|Absorption]] Common. +
-  * **Absorption duration** - the amount of time Vabs will be held until dropping to Vfloat Somewhat common. +
-  * **Absorption termination** the amount of current (or percentage of capacity) Absorption must fall to before dropping to Vfloat.  Not common. +
-  * **Absorption restart** - voltage (or duration) at which Absorption stage after failing to maintain Vfloat+
  
 +{{ :electrical:solar:trojan.png?400 |}}
  
 +
 +  * **Absorption voltage (Vabs)** - the voltage the battery bank is held at until [[electrical:12v:charging#absorption_stage|Absorption stage]]((sometimes confusingly called "boost" stage)) is //completed//. In this case the recommendation is 14.4v.  //Completed// absorption means your lead batteries are fully charged.((the controller being in Float does //not// necessarily mean the batteries were fully charged; controllers can drop to Float too early due to bad design, incorrect battery chemistry switches, or incorrectly-configured setpoints.))    
 +  * **Float voltage (Vfloat)** - the voltage the battery bank is held at during [[electrical:12v:charging#float_stage|Float]].  In this case the recommendation is 13.5v.
 +  * **Equalization voltage (Vequal)** - the voltage the battery bank is held at during [[electrical:12v:charging#equalization|Equalization]].  In this case the recommendation is 15v+.
 +  * **Temperature compensation** - how the voltage setpoints are [[electrical:12v:charging#temperature_compensation|adjusted for temperature]].  While this is sometimes configurable, the compensation factor is close enough between manufacturers that it is often left at the default. 
 +  * **endAmps** - the amount of current (or percentage of capacity) accepted by the battery in late Absorption that indicates it's appropriate to Float.  In the lower-right of [[https://www.trojanbattery.com/pdf/Trojan_QSG_AGM.pdf|this graph]] Trojan shows it as [[electrical:12v:battery_capacity|C]]/200:((actually C/20/200, but C/200 here for simplicity))  Also see **absorption duration** below.
 +
 +{{ :electrical:solar:endamps.png?400 |}}
 +
 +
 +Simpler charge controllers may only have **preconfigured presets** like "FLOODED" or "AGM" and don't let you set exact setpoints.  If this is the case pick the closest preset to the recommendations((using Price Is Right rules: closest without going over)) and understand you will likely not get full performance or lifetime from the battery bank.  [[electrical:solar:shunt_tweaking|Shunt controllers]] typically have only one configurable voltage setpoint.  The simplest controllers may have **no battery settings at all**, and may or may not publish what those mystery settings are. 
 +
 +
 +Less common setpoints:
 +  * **Absorption duration** - the amount of time Vabs will be held until dropping to Vfloat.  May be used instead of or in addition to any endAmps above.  endAmps is more precise but can be tricky to measure, as [[electrical:12v:loads|loads]] or [[electrical:12v:multipoint_charging|multiple controllers]] can obscure the true level of current being accepted by the battery.
 +  * **Absorption restart** - voltage (or duration) at which Absorption stage after failing to maintain Vfloat.  Sometimes called //rebulk// or //reboost//.
 +  * **Equalization duration** - the amount of time the controller will hold Vequal.
 +  * **Equalization frequency** - the number of days between equalization.  30 days is typical. 
 ===== load setpoints ===== ===== load setpoints =====
 Only present on controllers with LOAD outputs. Only present on controllers with LOAD outputs.
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   * **Low voltage disconnect (Vlvd)** - voltage at which the controller turns off loads to prevent excessive battery discharge.  Typically something like 12.1v (the voltage at 50% [[electrical:depth_of_discharge|depth of discharge]]).  Heavier loads that cause voltage sag may require setting a lower Vlvd so the voltage pops back up to 12.1v((or whatever)) when the load is removed.   * **Low voltage disconnect (Vlvd)** - voltage at which the controller turns off loads to prevent excessive battery discharge.  Typically something like 12.1v (the voltage at 50% [[electrical:depth_of_discharge|depth of discharge]]).  Heavier loads that cause voltage sag may require setting a lower Vlvd so the voltage pops back up to 12.1v((or whatever)) when the load is removed.
   * **Low voltage reconnect (Vlvr)** - the setpoint at which the load is turned back on after recovering from Vlvd cutoff.  Vlvr > Vlvd.  If Vlvr is set too close to Vlvd the loads may continually toggle on/off.   * **Low voltage reconnect (Vlvr)** - the setpoint at which the load is turned back on after recovering from Vlvd cutoff.  Vlvr > Vlvd.  If Vlvr is set too close to Vlvd the loads may continually toggle on/off.
 +
 +===== non-setpoint settings =====
 +
 +  * **Maximum charge rate:**  While maximum charge rates normally are immaterial to solar charging((lead batteries accept what they want rather than taking what they are given)), Trojan specfies a maximum of [[electrical:12v:battery_capacity|C]]/5, or 1/5th of the battery's capacity in Ah for this flooded example.  C/3 is a common max for AGM.  Lithium max charge is typically stated as C/2 for maximum life.  
 +  * **Minimum charge rate:**  not stated in our example, but typical minimum charging values are ~C/10 for flooded lead batteries, and ~C/5 for AGM. Lithium does not have a practical minimum rate so is not damaged by weak charging.
 +
 +
  
  
-===== other setpoints ===== 
-FIXME 
  
  
  
  
electrical/solar/charge_controller_setpoints.1509068859.txt.gz · Last modified: 2020/10/11 19:48 (external edit)