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electrical:solar:charge_controller_setpoints

Solar charge controller setpoints

Solar charge controller, converter, and DC-DC charging behavior is guided by setpoints, which are settings stored in the controller. They may or may not be configurable by the user.

The two most important setpoints for battery life and performance are charging voltages: Absorption voltage and Float voltage, discussed below.

charging setpoints

Charging setpoints are configured in accordance with the battery manufacturer's recommendations.1) These recommendations are published in manuals, spec sheets, corporate blogs, etc. For example, Trojan's recommendations for charging their T-105 AGM batteries looks like this:

  • Absorption voltage (Vabs) - the voltage the battery bank is held at until Absorption stage2) is completed. In this case the recommendation is 14.4v. Completed absorption means your lead batteries are fully charged.3)
  • Float voltage (Vfloat) - the voltage the battery bank is held at during Float. In this case the recommendation is 13.5v.
  • Equalization voltage (Vequal) - the voltage the battery bank is held at during Equalization. In this case the recommendation is 15v+.
  • Temperature compensation - how the voltage setpoints are adjusted for temperature. While this is sometimes configurable, the compensation factor is close enough between manufacturers that it is often left at the default.
  • endAmps - the amount of current (or percentage of capacity) accepted by the battery in late Absorption that indicates it's appropriate to Float. In the lower-right of this graph Trojan shows it as C/200:4) Also see absorption duration below.

Simpler charge controllers may only have preconfigured presets like “FLOODED” or “AGM” and don't let you set exact setpoints. If this is the case pick the closest preset to the recommendations5) and understand you will likely not get full performance or lifetime from the battery bank. Shunt controllers typically have only one configurable voltage setpoint. The simplest controllers may have no battery settings at all, and may or may not publish what those mystery settings are.

Less common setpoints:

  • Absorption duration - the amount of time Vabs will be held until dropping to Vfloat. May be used instead of or in addition to any endAmps above. endAmps is more precise but can be tricky to measure, as loads or multiple controllers can obscure the true level of current being accepted by the battery.
  • Absorption restart - voltage (or duration) at which Absorption stage after failing to maintain Vfloat
  • Equalization duration - the amount of time the controller will hold Vequal.
  • Equalization frequency - the number of days between equalization. 30 days is typical.

load setpoints

Only present on controllers with LOAD outputs.

  • Low voltage disconnect (Vlvd) - voltage at which the controller turns off loads to prevent excessive battery discharge. Typically something like 12.1v (the voltage at 50% depth of discharge). Heavier loads that cause voltage sag may require setting a lower Vlvd so the voltage pops back up to 12.1v6) when the load is removed.
  • Low voltage reconnect (Vlvr) - the setpoint at which the load is turned back on after recovering from Vlvd cutoff. Vlvr > Vlvd. If Vlvr is set too close to Vlvd the loads may continually toggle on/off.

non-setpoint settings

  • Maximum charge rate: While maximum charge rates normally are immaterial to solar charging7), Trojan specfies a maximum of C/5, or 1/5th of the battery's capacity in Ah.
  • Minimum charge rate: not stated in our example, but typical minimum charging values are ~C/10 for lead chemistries.
1) Learn 'em, live 'em, love'em!
2) sometimes confusingly called “boost” stage
3) the controller being in Float does not necessarily mean the batteries were fully charged; controllers can drop to Float too early due to bad design, incorrect battery chemistry switches, or incorrectly-configured setpoints.
4) actually C/20/200, but C/200 here for simplicity
5) using Price Is Right rules: closest without going over
6) or whatever
7) lead batteries accept what they want rather than taking what they are given
electrical/solar/charge_controller_setpoints.txt · Last modified: 2020/05/23 11:42 by frater_secessus