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electrical:smart_charger

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smart chargers

Words of wisdom: “Three stage chargers are easier on your batteries, charge them faster, fuller and help you use less water”1) – HandyBob

Smart chargers, whether solar charge controllers, converters, or shore power chargers, use three stages to charge lead-acid batteries.

  1. bulk - in which maximum amps are dumped into the battery until it reaches absorption voltage (ABSV, up to 14.7v for sealed and 14.8v for flooded batteries)2)
  2. absorption (or acceptance) - the voltage is held steady until amps drop below a defined rate at which time it is considered charged. This stage will be shorter on a battery that has not been discharged deeply recently and longer when it has.3)
  3. float (or maintenance) - the charged battery is held at ~13.2v indefinitely
  4. some may also include a fourth “stage”, equalization, described below

In some chargers these voltages and other setpoints can be configured by the user to better match battery maker recommendations, offset voltage loss in cables between charger and battery posts, etc.

temperature and charging

Accurate charging requires the charger know the temperature of the batteries being charged. In hot temps a full charge will require somewhat lower voltage. In the cold the charging voltage can be very high4), enough to trip overvoltage protection in some 12v gear.

equalization

Flooded lead-acid batteries can, over time and in certain conditions, end up with stratified electrolyte. The way to remix the electrolyte is to charge at a rate high enough to intentionally cause off-gassing. The bubbles will mix the electrolyte and afterward the water level can be replenished.

Note that equalization is usually done with house circuits disconnected as the overvoltage might confuse or damage electronics.

charging while using the 12v system

Solar charge controllers and smart converters handle charging under load gracefully. As long as there is enough solar power coming in to hold the absorption or float voltage steady those charging stages will not be disturbed. If there is not enough power to hold the prescribed voltage the charger may drop back a stage or restart the process. This behavior may be configurable by the user.

Mains chargers, even smart ones, can get confused by load during charging.5)

Manual chargers will not be affected by load as they are controlled by the user.

electrical/smart_charger.1480462758.txt.gz · Last modified: 2020/10/11 19:48 (external edit)