Words of Wisdom: “if [you're] the type to park the rig, let the batteries die and boost them for the next time [you're] using it, get the cheapest batteries out there. [You're] killing them anyway.” – twinboat1)
Deep cycle batteries are batteries which are designed to be deeply discharged (DoD) between full charges. For longest life, lead-acid chemistries (flooded or sealed/AGM) are discharged down to about 50% State of Charge (SoC) and then recharged fully every day.
In campervan scenarios the batteries hit their lowest Soc just before dawn and are fully charged sometime before sunset (the earlier the better).
Batteries can be charged with a smart or three-stage charger for optimal performance and longevity.
Deep cycle batteries are most commonly discharged to 50% DoD2), but can be discharged to other levels with radical results in the life of the battery.
On this graph from Trojan we see the following pattern:
Since drawing down 20% vs. 50% is the same cost over time it might be best to aim for 20% DoD and cycle to 50% DoD when needed. This would decrease the number of battery replacements while getting maximum use.
Drawing down to 80% DoD consistently is 24% more expensive and requires much more replacement effort. [Those things are heavy! – Secessus] Occasional/emergency drops to 80% DoD followed by full charging the next day will not inflict meaningful damage to the battery.
Lead batteries tend to lose capacity very gradually over time, and are typically replaced when they only have 80% of their rated capacity. If a dying battery still meets your needs feel free to use it until it croaks.
Lead batteries can fail prematurely from abuse and/or undercharging (usually gradual), or physical failure like cells shorting out (usually sudden). Shorted batteries will tend to overheat when charged/discharged.
On FLAs, the definitive way to diagnose a shorted cell is to disconnect the battery and apply a reasonably heavy load (say, C/2 or so). Electrolyte in the shorted cell, if one is present, will boil.7)
The most common deep cycle battery is flooded lead acid (FLA). They are least expensive in the long run but do require checking/refilling the cells with distilled water occasionally.
Common setpoints (check your manufacturer's recommendation):
Words of Wisdom: “The worst 6v GC-2 battery is still a better deep cycle battery than 99.98% of flooded 12v batteries sold in deep cycle applications.” – SternWake9)
6v golf cart batteries were designed for deep cycle use. They are extremely heavy and generally wired in series to make a 12v bank.
The Trojan T-105 RE is the canonical deep cycle battery.
Trojan recommends a 14.8v absorption setpoint.
Cheaper and easily exchanged batteries are often recommended as “learner batteries” that will be destroyed by newbie error.10)
“are very popular on RV forums if nothing else for the ability to be returned all over the country. Trojans for as wonderful as they are, can be ruined just as easily as any GC battery.” jimindenver11)
Deka GC-2 can be sourced from Batteries Plus.12)
Costco GC-2 (Enterprise, Interstate, etc) are about half the price of Trojans.13)
Energizer GC-2 are sold at Sam's Club. They are made by various manufacturers:
Energizer gc-2s could be made by johnson controls or USbattery or Exide or Eastpenn/deka or perhaps others depending on where they decided to source them at that time, and where in the country they are located at purchase. I would not want GC-2s made by johnson controls or exide. SternWake14)
Duracell GC-2 are a Deka brand made by East Penn.15) They can be sourced at Batteries Plus and Sam's Club.
The USbattery GC-2 can be sourced from Batteries Plus.16)
NAPA carries a GC-2 made by Exide.17)
Some manufacturers attempt to get around the Partial State of Charge limitations of lead chemistries by using carbon in some form. The idea is that the addition of carbon increases the internal conductivity of the negative plate under challenging conditions, minimizing hard sulfation that can form in PSOC scenarios.
In the milder form, carbon is added to the negative plates:
Battery manufacturers have begun including high purity conductive graphite in the negative active material of their batteries. They have found that this type of carbon helps to maintain the essential active material conductivity that helps to control sulfation.18)
Each manufacturer also has their own in-house brand, e.g. Delco for Johnson Controls and Deka for East Penn. Exide and US Battery use their corporate name for their battery brand as well. Trojan sells under the Trojan, Trillium, Reliant and Ranger brand names and Concorde sells under the Concorde and Lifeline brand names…. [Interstate is a label, not a manufacturer]… The 4 big US battery makers offer a couple price and quality tiers for their customers to choose from, but generally batteries with the same specs (AH/RC, CCA, and BCI case size) will be essentially identical. Warranty, MSRP, etc. is set by the selling brand and may differ, but the physical product is the same. – Gary RVRoamer25)
Interstate batteries made by US Battery have “U” prefixes.26)
Generally speaking, lead batteries fall into three broad groups
Valve Regulated Lead Acid batteries have the same chemistry as FLA but
These two features combine to make a battery that can be mounted in positions other than upright and does not require the regular addition of water.
Note: High quality AGM makers include “Odyssey, Lifeline, Northstar, Fullriver, Rolls and Firefly”.34)
This type of VRLA battery stabilizes the electrolyte in an Absorbent fiberGlass Mat (AGM).
Common setpoints (check your manufacturer's recommendation):
This type of VRLA battery gelatinizes the electrolyte with SiO2 (silicon dioxide) to stabilize it. While renowned for their duty cycles, they are rarely used in campers due to cost, limited charging max similar to flooded45), and sensitivity to overvoltage.
Firefly makes the Oasis (AGM) battery with carbon foam. Claimed benefits are:
“Deep cycle” / marine batteries found at Walmart and similar chains are not actually deep cycle batteries. Real 12v deep cycle batteries like the Trojan T-1275 are large, expensive, and very rarely seen in campers.48)
It's not foolproof, but seeing a CCA (Cold Cranking Amps) spec listed on the battery suggests it is not a deep cycle battery:
While it might be tempting to estimate the AH rating of a battery from its CCA rating, there is not a simple relationship between these two battery parameters.49)
Having said that, if one is aware of the limitations of the battery it can play a role in the campervan, particularly as a “learner battery” that the beginner often murders. Lifespan on these batteries can be maximized by cycling lightly, perhaps 20% depth of discharge.
Pro: Local and 24hr availability in stores can be valuable. Warranties are nationwide; save your receipt as it is usually required.
Con: Significantly less capacity than a real deep cycle bank; a group 27 wally world battery has about 1/2 the Ah capacity. Drastically reduced longevity when cycled to 50% DoD as with most campervan usage patterns.
Lithium battery banks are lighter and have higher energy density than lead-acid batteries. The main drawback is price.
Lithium banks come in three main forms:
Because of the very high energy density and sensitivity to temperature and voltage extremes, most Li banks are equipped with a Battery Management System (BMS) which monitors and controls the bank and the cells in it.
Depending on the BMS, features may include:
In theory LifePO4 (LFP) lithium batteries should be near perfect for boondockers who follow good weather.
Battle Born presently dominates the drop-in 12v lithium market.
BMS-equipped LFP banks should be charged according to manufacturer's specs. Bare cell charging is discussed on its own page.
Non-LiFeP04 Li-ion [called “li-ion” hereafter] are usually built in 3S configuration and so run lower voltages than LFP or lead. Usable cell voltage is 4.2v - 3v, yielding bank voltage of 12.6v - 9v.53) This lower voltage may trip Low Voltage Disconnect on inverters or refrigerators.
There are hobbyists who build 4S packs and undercharge the cells to only 3.7v. This gives an operating range of 14.8v - 12v, a much better fit for nominal 12v systems. The downside is this configuration only uses 58% of the cells' capacity and will require more cells to achieve the same amount of Ah. The cells could be fully charged then the output regulated back to more normal 12v voltage ranges.
7S builds make a decent 24v bank. They are 29.4v fully charged and 21v discharged, compared to lead acid's 29.6v max voltage and 24.2v 50% DoD cutoff. Discharging 7s li-ion to 24v54) could help avoid LVD, making 35% of the cells' capacity unusable. 24v banks in general could preclude alternator charging, however.
Batteries are typically replaced when they can no longer provide 80% of their rated capacity. This requires fully charging, then discharging at the 20-hr rate (C/20) until the battery is depleted. This is impractical with house batteries that are in actual use.
Because of this, we use indirect methods to assess battery health.
Quickly rising to absorption voltage during bulk and never seeing tail current drop down to previous levels are good indicators that the battery is in a declined or seriously declining state. mainesail55)
Tail current (aka endAmps, finishing amps) for healthy lead batteries is typically between C/200 and C/100 (0.5A to 1.0A at Vabs for per 100Ah of capacity). If tail current cannot get down to (C/50) 2A we can assume there is trouble on the horizon.
The rise to absorption voltage is rarely useful in the field since: